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Air Fryer Zucchini Chips

Oh, friends, let me tell you about something that has completely changed my snack game. You know those moments when you’re just craving something crispy, something savory, something that feels like a real treat but you don’t want to feel guilty about it? Yeah, me too. And for the longest time, my go-to was always some kind of potato chip, which, don’t get me wrong, I still love! But lately, it’s been all about these incredibly addictive air fryer zucchini chips. Seriously, they are magic. They’re light, they get perfectly crisp, and they taste so good, you’d never guess they started as humble zucchini. My kids, who are notoriously picky, absolutely devour these. They’re so easy to whip up, I’ve started making them even on weeknights when I’m really pressed for time. It’s like having a secret weapon for healthy-ish snacking that actually tastes amazing.

Air Fryer Zucchini Chips final dish beautifully presented and ready to serve

What are Zucchini Chips?

So, what exactly are these little wonders? Think of them as the lighter, healthier cousin to your favorite potato chips, but with its own unique charm. Essentially, we’re taking fresh zucchini, slicing it nice and thin, giving it a light coating that crisps up beautifully in the air fryer, and then… *poof*! You have these delightful, golden-brown chips. They’re not fried in a ton of oil, so they feel wonderfully guilt-free, and the air fryer does all the heavy lifting, giving them that amazing crunch. It’s a simple concept, really, but the result is so surprisingly delicious that it feels almost fancy. They’re perfect for dipping, for munching straight out of the basket, or for adding a little something special to a meal.

Why you’ll love this recipe?

What are the reasons why this recipe has become a staple in my kitchen?flavor is just fantastic. The zucchini itself has a mild, slightly sweet taste that pairs perfectly with the savory coating. It’s seasoned just right, so you get a little salt, a little pepper, maybe some garlic powder – it’s just so moreish. Then there’s the simplicity. I’ve made this recipe dozens of times, and it’s always a breeze. You don’t need any fancy techniques, and the whole process from start to finish takes less time than it would to drive to the store to buy a bag of chips. And let’s talk about Cost-efficiency: What is the best way to measure cost-efficiency?. Zucchini is usually pretty affordable, especially when it’s in season, making this a wonderfully budget-friendly snack. Plus, it’s a great way to use up those garden zucchinis if you’re lucky enough to grow your own! What I love most, though, is its versatility. You can eat these on their own, serve them as a side dish, or even use them as a healthier alternative to croutons in a salad. If you loved my Baked Parmesan Zucchini Fries, you’re going to adore these zucchini chips. They offer a similar craveable crunch but in a bite-sized, dippable format that’s just perfect for parties or movie nights.

How to Make Air Fryer Zucchini Chips

Quick Overview

This recipe is all about transforming simple zucchini into crispy, golden chips in your air fryer. We’ll slice the zucchini thinly, coat it in a seasoned mixture, and then let the air fryer work its magic. It’s a no-fuss process that yields incredibly satisfying results. You get that perfect crunch without all the grease of deep frying, making it a lifesaver for healthy snacking any day of the week.

Ingredients

For the Main Batter:
Two medium zucchini (about 1 pound total) – look for firm, smooth ones. I always try to pick zucchini that aren’t too thick; they crisp up better!
1/2 cup all-purpose flour (or gluten-free all-purpose flour blend for a GF option)
1/2 cup panko breadcrumbs – these are key for extra crispiness! If you don’t have panko, regular breadcrumbs work, but panko is superior, trust me.
1/4 cup grated Parmesan cheese – for that salty, umami kick.
1 teaspoon garlic powder
1/2 teaspoon onion powder
1/4 teaspoon smoked paprika (optional, but it adds a lovely subtle smoky note!)
Salt and freshly ground black pepper to taste – don’t be shy with the salt!

For the Binding:
1 large egg, lightly beaten
2 tablespoons milk (any kind works – I’ve even used almond milk and it was great!)

Air Fryer Zucchini Chips ingredients organized and measured on kitchen counter

Step-by-Step Instructions

Step 1: Preheat & Prep Pan

First things first, let’s get that air fryer ready. I like to preheat mine to 400°F (200°C) for about 5 minutes. This ensures the chips start crisping up the moment they go in. While it’s preheating, go ahead and prep your zucchini. Wash them well and trim off the ends. Then, using a mandoline slicer or a very sharp knife, slice the zucchini into rounds about 1/8-inch thick. The thinner, the crispier they’ll get, so aim for consistent thickness. If you don’t have a mandoline, just be super careful with your knife!

Step 2: Mix Dry Ingredients

In a shallow bowl or a pie plate, whisk together the flour, panko breadcrumbs, grated Parmesan cheese, garlic powder, onion powder, smoked paprika (if using), salt, and pepper. Give it a good mix with a fork until everything is well combined. This is your crispy coating mixture. Make sure there are no flour clumps. This step is pretty straightforward, but a good mix ensures every chip gets coated evenly.

Step 3: Mix Wet Ingredients

In a separate shallow bowl, whisk together the beaten egg and the milk until they are just combined. This is your binding mixture. It doesn’t need to be perfectly smooth, just blended enough so that the egg and milk are incorporated. This wet mixture is what will help the dry coating stick to the zucchini slices.

Step 4: Combine

Now, here’s where we get things ready for coating. Take your thinly sliced zucchini rounds and pat them very dry with paper towels. This is a crucial step! Zucchini has a lot of moisture, and if you don’t get most of it off, your coating won’t stick well, and the chips won’t get as crispy. You can even let them sit on paper towels for a few minutes to absorb excess water. Once they’re patted dry, you’ll dip each slice first into the egg mixture, letting any excess drip off, and then into the breadcrumb mixture, pressing gently to ensure it’s fully coated on both sides. Don’t overcrowd the bowls; work in batches if needed. It’s a bit like breading chicken cutlets, but for chips!

Step 5: Prepare Filling

This step isn’t for a filling in the traditional sense, but rather preparing the coating components. Ensuring your egg wash and breadcrumb mixture are ready side-by-side makes the coating process so much smoother. Think of it as setting up your ‘assembly line’ for deliciousness. Having all your ingredients measured and ready to go before you start dipping is something I always do when I want things to run efficiently in the kitchen.

Step 6: Layer & Swirl

This step refers to arranging the coated zucchini slices in the air fryer basket. Don’t overlap them! Lay the coated zucchini slices in a single layer in your air fryer basket. You might need to cook them in batches depending on the size of your air fryer. Overcrowding will steam them instead of crisping them, and we definitely don’t want that. Leave a little space between each chip so the hot air can circulate all around them, giving you that perfect crisp.

Step 7: Bake

Carefully place the air fryer basket with the zucchini chips into the preheated air fryer. Air fry for 8-12 minutes, flipping the chips halfway through (around the 4-6 minute mark). The exact time will depend on your air fryer and how thick your zucchini slices are. You’re looking for them to be golden brown and crispy. Keep an eye on them, especially the first time you make them, because they can go from perfectly crisp to slightly overdone pretty quickly. I usually check them around the 8-minute mark and go from there.

Step 8: Cool & Glaze

Once they’re perfectly golden and crispy, carefully remove the zucchini chips from the air fryer basket. I like to transfer them to a wire rack to cool slightly. This helps them stay crispy. If you’re planning to serve them with a dip, now’s the time to get that ready! I haven’t found a need for a glaze on these particular chips, as the coating itself is quite flavorful and satisfying. The crispiness is the star here!

Step 9: Slice & Serve

Serve your amazing air fryer zucchini chips immediately while they’re warm and at their absolute crispiest. They are truly best enjoyed fresh from the air fryer. They make a fantastic appetizer, a fun side dish, or just a guilt-free snack to tide you over. I often serve them with my favorite marinara sauce or a creamy ranch dip. The contrast between the warm, crispy chip and a cool, tangy dip is just heavenly.

What to Serve It With

These air fryer zucchini chips are surprisingly versatile and can be paired with so many different meals and occasions! For breakfast, I know it sounds a bit unusual, but they can be a fun addition to a savory brunch spread, especially alongside scrambled eggs or a frittata. They add a delightful crunch that cuts through the richness. For brunch, they’re fantastic served with a side of hollandaise sauce for dipping, or even crumbled over avocado toast. If you’re looking for a lighter dessert option, especially after a heavy meal, these can satisfy a craving for something savory and crisp. They’re surprisingly good with a dollop of Greek yogurt and a sprinkle of everything bagel seasoning. And for cozy snacks, this is where they truly shine! They are the absolute perfect accompaniment to a movie night, served alongside popcorn. They’re also a great addition to a charcuterie board or a platter of appetizers when friends come over. My family loves them as a side dish with grilled chicken or fish, and they’re always a hit at backyard barbecues. They’re basically a crowd-pleaser in chip form!

Top Tips for Perfecting Your Air Fryer Zucchini Chips

I’ve made these air fryer zucchini chips more times than I can count, and over the years, I’ve picked up a few tricks that I think really make a difference. So, let’s dive into how to make them absolutely perfect every single time.

Zucchini Prep: This is hands-down the most critical step for crispy chips. Zucchini holds a LOT of water. If you don’t remove as much of it as possible, you’ll end up with soggy chips. After slicing, I press them firmly with paper towels, then lay them out on a clean kitchen towel or more paper towels for at least 10-15 minutes to air dry. Seriously, don’t skip this! Also, try to use zucchini that are relatively uniform in size and not too watery, which sometimes happens with very large zucchini.

Mixing Advice: When you’re coating the zucchini, ensure you get an even layer of the egg mixture, followed by a good press into the breadcrumb mixture. If the breadcrumbs don’t adhere well, you won’t get that satisfying crunch. I’ve found that gently pressing each slice into the breadcrumbs with my fingertips works best. And remember, don’t overload your air fryer basket! I know it’s tempting to get them all in there at once, but overcrowding is the enemy of crispiness. Cook in batches if you have to. It’s worth the extra few minutes.

Swirl Customization: While these aren’t a swirl recipe like a loaf cake, the “swirl” here refers to the even distribution of the coating. Make sure your dry ingredients are thoroughly mixed together before you start dipping. You want that Parmesan, garlic, and spices to be evenly dispersed throughout the panko so every bite is flavorful. If you like a little heat, a pinch of cayenne pepper in the breadcrumb mix is fantastic!

Ingredient Swaps: If you want to go gluten-free, swapping the all-purpose flour for a good quality gluten-free blend works perfectly. For the breadcrumbs, you can use gluten-free panko or even finely crushed gluten-free crackers or cornflakes. For a dairy-free option, omit the Parmesan cheese. You can add a little extra nutritional yeast for a cheesy flavor, or just stick to the other seasonings. I’ve also found that using a sprinkle of nutritional yeast on top right before air frying adds a lovely savory, slightly cheesy note without the dairy.

Baking Tips: As I mentioned, preheating your air fryer is key. It gets the basket hot and ready to start the crisping process immediately. Also, shaking the basket or flipping the chips halfway through cooking ensures they brown evenly on both sides. Keep an eye on them in the last few minutes – air fryers can be powerful, and they can go from golden to burnt surprisingly fast! If your chips are browning too quickly on top but aren’t crisp yet, you can try lowering the temperature slightly for the last few minutes of cooking.

Glaze Variations: While I typically serve these without a glaze, you could certainly drizzle a light honey-lime glaze over them for a sweet and tangy kick, or even a sriracha glaze for some heat. Just make sure the chips are fully cooled before applying any wet glaze, or they might become soft again.

Storing and Reheating Tips

The ultimate goal with these air fryer zucchini chips is to enjoy them at their peak crispiness, which is right out of the air fryer. However, life happens, and sometimes you’ll have leftovers. Here’s how to manage them:

Room Temperature: Honestly, they are best eaten fresh. If you have a small amount leftover, you can leave them out for a few hours, but they will start to lose their crispness quite rapidly. They’re definitely not a good candidate for sitting out all day like some other snacks.

Refrigerator Storage: If you have a significant amount of leftovers, your best bet is the refrigerator. Let them cool completely first. Then, store them in an airtight container. I find lining the container with a paper towel can help absorb any residual moisture, which aids in keeping them from getting too soggy. They should be good in the fridge for about 2-3 days, but again, their crispness will be diminished.

Freezer Instructions: I don’t typically recommend freezing these zucchini chips. While you can freeze them, the texture change upon thawing is usually quite significant, and they tend to become quite soft and a bit mushy. If you absolutely must freeze them, cool them completely, arrange them in a single layer on a baking sheet and freeze until solid. Then, transfer them to a freezer-safe bag or container, separating layers with parchment paper if needed. They might last for about a month, but expect a texture compromise.

Glaze Timing Advice: If you decide to add a glaze (as mentioned in the tips), it’s always best to add it right before serving. If you store them with glaze on, the moisture from the glaze will definitely make them soggy.

Reheating: To bring back some of that glorious crispness, your best bet is to reheat them in the air fryer. Pop them back into a preheated air fryer (around 350-375°F or 175-190°C) for about 3-5 minutes, or until they are heated through and have regained some of their crunch. An oven at around 375°F (190°C) on a baking sheet also works, but it might take a bit longer. Avoid the microwave if you want any semblance of crispness; it will only make them soft and limp.

Frequently Asked Questions

Can I make this gluten-free?
Absolutely! This recipe is super easy to adapt for a gluten-free diet. Simply swap the all-purpose flour for your favorite gluten-free all-purpose flour blend. For the breadcrumbs, use gluten-free panko breadcrumbs. You can also use finely crushed gluten-free crackers or cornflakes. Just ensure the flour blend you use doesn’t have a strong flavor that might interfere with the zucchini; a neutral blend works best. The texture should be very similar to the original recipe!
Do I need to peel the zucchini?
Nope, you don’t need to peel the zucchini! The skin is thin and edible, and it actually adds a nice little bit of texture and color to the chips. Plus, it means less prep work for you. Just make sure to wash them thoroughly before slicing. If you have a personal preference for peeled zucchini, you certainly can peel them, but it’s not necessary for this recipe and you’ll miss out on some of the visual appeal and nutrition.
Can I make this as muffins instead?
That’s an interesting thought! This specific recipe is formulated for thin slices to become chips. Turning it into muffins would require a significant recipe overhaul, more akin to a zucchini bread or muffin recipe where the zucchini is grated and mixed into a batter. This particular coating method wouldn’t work as well for muffins, as it’s designed to crisp up individual slices. If you’re looking for zucchini muffins, I’d recommend seeking out a dedicated muffin recipe that incorporates grated zucchini into a sweet batter.
How can I adjust the sweetness level?
These zucchini chips are designed to be savory, not sweet, so there’s very little sweetness in the recipe itself, primarily from the zucchini. If you’re looking to reduce any subtle sweetness from the zucchini, ensuring you use zucchini that are firm and not overly ripe can help. The Parmesan cheese adds a lovely savory depth. If you were aiming for a slightly sweeter coating for some reason, you could add a tiny pinch of sugar or a very small amount of sweetener to the breadcrumb mixture, but I find they are perfectly balanced as is for a savory snack!
What can I use instead of the glaze?
Great question! As I mentioned, these chips are typically served without a glaze because the coating itself is so delicious and the crispiness is the star. However, if you’re serving them as an appetizer or snack, they pair wonderfully with dipping sauces! Think classic marinara sauce, a creamy ranch dip, a zesty aioli, or even a spicy sriracha mayo. You could also serve them with a side of hummus or a Greek yogurt-based dip. The possibilities are endless, and they really enhance the snacking experience!

Final Thoughts

Air Fryer Zucchini Chips slice on plate showing perfect texture and swirl pattern

So there you have it – my absolute favorite way to make zucchini chips in the air fryer! I really hope you give these a try. They’re such a simple yet satisfying way to enjoy a healthy snack that tastes like a total indulgence. They’ve become a go-to for me when I need a quick appetizer, a side for lunch, or just a little something crunchy to munch on. The fact that my kids adore them makes me so happy, and I love knowing they’re getting some veggies in a fun way. If you love this recipe, you might also enjoy my Crispy Baked Zucchini Fries or my Zucchini Fritters for more delicious ways to use this versatile vegetable. I can’t wait to hear what you think of these! Please leave a comment below with your thoughts or any fun variations you try. And if you post a photo of your creations, be sure to tag me – I love seeing them!

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Air Fryer Zucchini Chips

Crispy and delicious zucchini chips made easily in your air fryer! A healthy and satisfying snack.
Prep : 10 Total : 25 minutes

Ingredients
  

Main Ingredients

  • 2 medium zucchini
  • 0.5 cup all-purpose flour
  • 0.5 cup panko breadcrumbs
  • 0.5 teaspoon garlic powder
  • 0.5 teaspoon onion powder
  • 0.25 teaspoon paprika
  • 0.25 teaspoon salt
  • 0.1 teaspoon black pepper
  • 2 large eggs
  • 2 tablespoons olive oil

Instructions
 

Preparation Steps

  • Wash and thinly slice the zucchini into rounds. Pat them dry thoroughly with paper towels to remove excess moisture.
  • In a shallow dish, whisk the eggs. In another shallow dish, combine the flour, panko breadcrumbs, garlic powder, onion powder, paprika, salt, and pepper.
  • Dip each zucchini slice first into the beaten eggs, then into the breadcrumb mixture, ensuring it's well coated.
  • Preheat your air fryer to 400°F (200°C). Lightly brush the air fryer basket with olive oil or use parchment paper.
  • Arrange the coated zucchini slices in a single layer in the air fryer basket, making sure not to overcrowd. You may need to cook in batches.
  • Air fry for 10-12 minutes, flipping halfway through, until golden brown and crispy. Cook time may vary depending on your air fryer.
  • Serve hot with your favorite dipping sauce.

Notes

For extra crispiness, ensure the zucchini slices are very dry before coating. You can adjust seasonings to your preference.

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